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STOKA / Pharmaceutical and healthcare

The record is worth as much as the product.

Small high-value units, access control, and a recording requirement higher than any other sector. It is shaped by an operational requirement — unit-level traceability recorded at the moment of the movement — and the process carrying the most weight is keeping every lot path rebuildable.

The challenge

The record is worth as much as the product.

In a pharmaceutical warehouse, not being able to prove where a unit has been is the same as having lost it. Small high-value units, required traceability, and access control: the record is part of the product, not paperwork that comes later.

"If a lot's path cannot be rebuilt, the product is lost even though it is sitting on the shelf."

Before & after

Without automation

  • Recording traceability at the end of the process instead of at every movement.
  • Many small, high-value references sharing the same area.
  • Access control solved with a closed room that ends up creating dead space.
  • Expiry dates and lots coexisting with an accuracy requirement higher than other sectors.
  • Client and authority audits that ask about the record, not about the layout.

With STOKA

  • Instrument the record at the point where the movement happens, not on a form filled in afterward.
  • Solve access control through the system and not only through physical enclosure.
  • Locate by lot and expiry, with the shipping criterion held by software.
  • Concentrate small high-value references in vertical storage with controlled access.
  • Define what gets documented at each project stage and hand it over with the final documentation.

Why automate

Key benefits

  • Recorded at the moment of the movement.

    Every receipt, putaway, pick, and dispatch is written down when it happens, which is the only way the path can be rebuilt later.

  • Control over who accesses what.

    Separate by access level where required, without duplicating the warehouse or reserving zones that end up empty.

  • Shipping by lot and expiry.

    The shipping criterion stops depending on someone remembering it on every order.

  • High density in little space.

    Small high-value units are the case where vertical storage pays off most: many references in little floor, with controlled access.

Automation context

Warehouse automation in pharmaceutical and healthcare

In a pharmaceutical warehouse the record is worth as much as the product. It is the clearest difference from any other sector: in a manufacturing plant, if the material is there and can be found, the job is done; here, if a unit's path cannot be rebuilt, that unit is lost even though it is on the shelf. This is not administrative exaggeration, it is how the chain works: what cannot be proven cannot be released.

The physical profile matches that requirement. These are small units of high value, many references, and volumes per reference that look nothing like food. A pharmaceutical warehouse can occupy a fraction of the floor of a beverage warehouse and hold ten times the references, with a much higher accuracy requirement.

The requirement shaping the design is operational, and it is unit-level traceability: every unit has to be locatable and every movement has to be recorded at the moment it occurs, not at the end of the day. It is worth stating as an operating rule rather than as paperwork, because that is what makes clear what has to be designed. Behind it sits a regulatory and audit layer — good storage and distribution practices, client and authority inspections — that we do not describe in detail here: it is not verified in our data bank, and in a sector where citing a requirement badly has consequences, we would rather not cite it.

Keep reading

The process carrying the most weight is lot and expiry traceability on every movement, with an auditable record. And its typical mistake is so common it almost defines the sector when badly handled: recording at the end of the process instead of at every movement. It gets done because it is more convenient — one form at close of shift instead of a scan per operation — and because it works as long as nobody asks. It stops working on exactly the day a lot's path has to be rebuilt, which is the day the record existed for.

Expiry rules here too, with one difference from food: what is at stake is not product spoiling on a customer's shelf but product that cannot be released. A lot close to expiry sitting behind a newer one does not generate waste, it generates a unit that has to be written off with its corresponding record. That is why the shipping criterion by lot and date is better held by the system than by a rule someone applies while picking.

The second mistake is solving access control purely with an enclosure. Closing off an area is intuitive and creates space that serves no other purpose: if the restricted zone is too large, idle floor gets paid for; if too small, growth forces a rebuild. When the system controls who retrieves what and records every access, separation can be logical and the space becomes usable again.

Picking deserves its own paragraph, because the physical profile makes it different. Picking an order of small high-value units is nothing like picking pallets: travel weighs little and accuracy weighs a lot, because the error is not measured in time but in product that cannot be released. That changes what is worth optimizing. In a volume warehouse you work on the route; here you work on the point where the unit is taken and on verification, which is where the error either enters or stops.

And there is something this sector asks for that others do not: that the project deliver documentation, not just equipment. What was installed, with what characteristics, what was tested and with what result. That documentation does not replace qualification — your quality function signs that — but it is what qualification needs as input. It is worth agreeing on at the start of the project rather than at the end, because it defines what gets recorded during commissioning.

What improves at each step. Ordering means defining where and when each movement is recorded, locating by lot and expiry, and writing the receiving and release procedures. Nothing is purchased and the record stops being a reconstruction. Equipping adds structure and management software that knows the lot in each position and holds the shipping criterion. Mechanizing appears when internal movement starts to weigh. Automating is the step where the record stops depending on someone making it.

When automation makes sense, specifically in this sector. When the recording requirement is greater than what a manual procedure can sustain shift after shift. An automated system records every movement because it is the one making the movement: there is no scan that can be skipped and no entry left for later. That is the underlying reason automation pays off here, more than speed. And physically, vertical storage with access control fits the sector profile best: many small high-value references, in little floor, with a record of who retrieved what and when.

What we do not do, and it is worth spelling out: STOKA does not certify or validate compliance with any standard on your company's behalf. It delivers the system, its technical documentation, and support during commissioning tests. Qualification is signed by your quality function, which is the only one who can.

If your operation needs temperature-controlled storage, that is a technical condition distinct from traceability and it has its own page. Here we cover the lot, the record, and access; the temperature range and what it means for the equipment are there.

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FAQ

Frequently asked questions about automation

Does STOKA certify that the warehouse complies with good storage practices?

No, and no integrator can do that on your company's behalf. Qualifying the warehouse and its processes is signed off by your own quality function and reviewed by whoever applies to your activity. What we deliver is the system with the technical documentation that qualification needs, plus support during commissioning tests.

Why does the moment of recording matter so much?

Because a later record is a reconstruction, and a reconstruction proves nothing. If the movement is written down when it happens, the lot's path exists; if it is written at close of shift, a version of that path exists. The difference shows up the day you have to prove it.

Does access control require a separate, closed area?

Not always. Closing off an area is the intuitive answer and tends to create space that cannot be used for anything else. When the system controls who can retrieve what and records every access, separation can be logical and the space stays usable.

And product that needs refrigeration?

Temperature-controlled storage is a technical condition distinct from traceability, and it has its own page. Here we cover the record, the lot, and access; there, the temperature range and what it means for the equipment.

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